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Flotation · Circular

CG DAF™ Radial Flow

Circular radial-flow DAF — high throughput per m², robust under variable loading conditions.

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Overview

The CG DAF™ Radial Flow system is a circular dissolved air flotation unit with centre-feed radial hydraulics achieving efficient flotation with high throughput per unit of plan area. Feed water enters at the centre and flows radially outward, providing a longer effective flotation path than a rectangular tank of equivalent area and eliminating hydraulic dead zones found in rectangular designs. The rotating skimmer arm continuously removes floating sludge from the entire surface while a conical floor directs settled solids to the centre drain. The radial flow configuration is particularly robust under variable incoming flows and is most cost-effective for large-volume applications up to 8,000 m³/day per unit.

Screen→ Coagulation→ Flocculation→ DAF Radial Centre Feed→ Peripheral Weir→ Biological Treatment

Working Principle

Chemically conditioned wastewater enters the centre of the circular tank through a submerged feed pipe and distribution baffle. Recycle water supersaturated with dissolved air at 5–7 bar is released through micro-pore nozzles at the centre, generating micro-bubbles throughout the contact zone. As flow moves radially outward, velocity decreases progressively (cross-sectional area increases with radius), providing excellent conditions for gentle flotation. A motor-driven rotating skimmer arm sweeps the entire surface continuously, moving float sludge to a peripheral collection trough. Clarified effluent collects at the outer perimeter weir. Heavy settled solids collect on the conical floor and drain periodically.

Key Technical Features

  • Circular radial-flow — no dead corners or short-circuiting
  • Highest hydraulic loading per m² of any DAF configuration
  • Rotating skimmer arm — uniform sludge removal from full surface
  • Conical floor — gravity collection of settled solids
  • Peripheral effluent weir — uniform hydraulic take-off
  • FOG removal: >90%, SS removal: >85%
  • Most economical for high flow rates (200–8,000 m³/day)
  • RCC or steel tank construction
  • PLC automated control

Design Parameters

ParameterValue
Flow Range200–8,000 m³/day
Tank ShapeCircular
FOG Removal>90%
SS Removal>85%
Recycle Ratio15–25%
Operating Pressure5–7 bar
SkimmerRotating Arm

Applications

  • Large-volume food and beverage processing
  • Sugar mill clarification
  • Municipal water and wastewater
  • Large beverage production facilities
  • Paper and board mill white water
  • Drinking water turbidity removal

Advantages

  • Lowest civil cost per m³ for large flows
  • No dead corners — full tank utilisation
  • Rotating arm skimmer — minimal maintenance
  • Conical floor eliminates bottom sludge accumulation
  • Handles up to 8,000 m³/day per unit
  • High robustness under variable loading

Frequently Asked Questions

What size tanks does CG supply? +
CG Radial Flow DAF units are available from 5 m to 30 m diameter, treating 200 to 8,000 m³/day per unit. Multiple units can be installed in parallel for larger flows.
Can the rotating skimmer handle thick sludge? +
Yes — the variable-speed skimmer drive handles sludge blankets up to 200–300 mm thick. A sludge dilution spray can be integrated for very high FOG loads producing thick float sludge.

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